Model Number: ZLYJ
Gearing Arrangement: Helical
Output Torque: 800~100000N.m
Rated Power: 5.5KW~200KW
Input Speed: 800~1000r/min
Output Speed: 60~100rpm
colour: red, green, blue, as required
Material of housing: Casting Iron
Mount Position: Horizontal or Vertical
Application: plastic extruder machine, PVC pipe machine, film squeezing pelletizing
Gear material: high-quality alloy steel 20CrMnTi
Packaging Details: wooden case
ZLYJ extruder gearbox Overview:
ZLYJ series high precision hard-toothed surface reducer is the thrust block transmission components for plastic screw extruder design. Product design follow the ZBJ19009-88 under the technical specifications. With high strength alloy steel, Gear processed by carburizing, hardening, grinding.
The accuracy of the gear is GB10095-88, class6. Tooth surface hardness is HRC54-62, in the hollow output shaft front end configuration with a thrust bearing specification, to bear the work of screw recoil. Bearings and oil seals and other major national quality standard parts are used, also can be equipped with imported products according to the needs of users. The machine has the advantages of small volume, high carrying capacity, stable transmission, low noise, high efficiency.
Product performance has reached the international advanced level, 24 Volt Dc Motor Bike Worm Gear 100W 250W 12 Volt Electric Wheelchair Motor can replace similar imported products.
1, The input rotation of prime mover shall be ≤1500rpm.
2, The peripheral speed of gear drive shall be ≤20m/s.
3,The working ambient temperature shall be within -40~45°c. Preheat the Lubricatting oil to above 0°c. Rotation is available both forwards and backwards. However, the high-speed shaft of some types of reducers has single-way oil pump directing as defaulted to the output shaft which rotates clockwise. If you want to change the direction, please make detailed description while placing order.
Our main products:
WR, WF, WK, WS series modular gear speed reducer with brake motor;
H,B series standard industrial gearbox;
P series planetary gear speed reducer;
T series spiral bevel gearbox; CNC Complete Front Gearbox Transmission Box with Gear for 110 RC Crawler Car Axial SCX10 Parts
ZDY, ZLY, ZSY, ZFY parallel shaft series;
DBY, DCY, DFY vertical shaft series hardened gear reducer;
NGW planetary hardened gear speed reducer.
Packaging & Shipping
Our Services1,We are ready to provide you with technical advices and support.
2,Before product acceptance, we will answer all of your questions in a timely manner, provide technical support.
3,Our technical services group will provide technical support for products repair and maintenance.
4,Our commitment is to create even more value for you, keep a close contaction relationship with our customers.
Buyer Feedback We sincerely thanks for the trust and support from all our customers. In order to continuously improve the quality of our products and services, enhance the customer satisfaction, 0.37 – 7.5kw 220V Double Capacitor Compressors Single Phase Electric Induction Motor we would like to receive your feedback when you view our products online. Meanwhile, we eagerly look forward to get your valuable comments and suggestions on our work.
1,Do you have any questions about our products specifications?
2,Do you have problems about how to select the suitable gearbox for your machine or equipment?
3, Do you have any technical questions to get support or consult?
4,What’s your opinion about our products quality and services?
5,What’s your opinion about our products performance?
Company Information Fifteen years’ hard-working has accomplished our leadership in power transmission industry. We have a most experienced worker group in our company. We own the most advanced processing equipment and testing equipment. Our product has been exported to Europe, Southeast Asia, the Middle East, Africa, South America and many other countries and regions. They are widely used in metallurgy, mining, petrochemical, tobacco, ceramics, rubber, food, CNC Kit Nema172334 2 Phase Hybrid High Torque Stepper Motor Kit with Planetary Speed Reducer and Driver beverages, transportation and other industries. Our products have the excellent quality of high stability , the advanced performance and competitive prices. The most powerful design group is working for you.
How to Select a Gearbox
When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.
A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.
When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.