S Series Helical Worm Gear Motor for Agricultural Machine
This S Series Helical Worm Gear Motor is a high-quality motor reducer designed for agricultural machines. With a power range of 0.12KW to 30KW, it provides a nominal output torque of 9~8425N·m and an output speed of 0.1~374r/min. The gear material is made of 20CrMnTi alloy steel and processed with grinding finish by HOFLER Grinding Machines, ensuring high precision and durability for the product. The noise test is below 65dB, which offers a quiet work environment. The gearbox is equipped with C&U bearing, ZWZ, LYC, HRB, CHINAMFG, or other brands of bearings, and NAK or other brand oil seals. With a maximum temperature rise of 40ºC and 50ºC for oil, it has a vibration of ≤20µm.
Technical Data
| Product Name | S Series Helical Worm Gear Motor /Motor Reducer/gear units/gearbox for Agricultural Machine |
| Power | 0.12KW~30KW |
| Nominal output torque | 9~ 8425N · m |
| Output speed | 0.1 ~ 374r/min |
| Gear material | 20CrMnTi alloy steel |
| Gear Processing | Grinding finish by HOFLER Grinding Machines |
| Noise Test | Below 65dB |
| Brand of bearings | C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc |
| Brand of oil seal | NAK or other brand |
| Temp. rise (MAX) | 40ºC |
| Temp. rise (Oil)(MAX | 50ºC |
| Vibration | ≤20µm |
| Housing hardness | HBS190-240 |
| Surface hardness of gears | HRC58°~62 ° |
| Gear core hardness | HRC33~40 |
| Machining precision of gears | 5 Grade |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| Heat treatment | Carburizing, Quenching etc |
| Efficiency | 95%~96% (depends on the transmission stage) |
| Bearing output mode | Parallel output |
| Installation type and output mode | Bottom seated type flange type installation, solid,hollow shaft output. |
| Input mode | Direct motor, shaft input and connecting flange input |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Installation Instructions
Please refer to the product installation manual for detailed instructions.
FAQs
Q1: What is the power range of the S Series Helical Worm Gear Motor?
A: The power range is 0.12KW to 30KW.
Q2: What is the material used for the gear?
A: The gear is made of 20CrMnTi alloy steel and processed with grinding finish by HOFLER Grinding Machines.
Q3: What is the maximum temperature rise for the S Series Helical Worm Gear Motor?
A: The maximum temperature rise is 40ºC, and 50ºC for oil.
Q4: What is the efficiency of the S Series Helical Worm Gear Motor?
A: The efficiency ranges from 95% to 96% depending on the transmission stage.
Q5: Can I customize the S Series Helical Worm Gear Motor?
A: Yes, we welcome customers to customize drawings and samples for non-standard speed reducers.
Our company mainly supplies various products for industrial use, such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, etc. We provide high-quality products, preferential prices, and considerate services. Please contact us for more information.
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Performance Characteristics of Worm Reducer
Worm reducer is a widely used machine component that can effectively reduce the speed of the motor and increase the output torque. The following are the main performance characteristics of worm reducers:
High Efficiency
Worm reducers have high efficiency due to their unique characteristics. They have a large reduction ratio, which can reduce the speed of the motor while increasing the output torque.
Compact Structure
Worm reducers have a compact structure, which makes them ideal for use in applications where space is limited. They are also easy to install and maintain.
Low Noise
Worm reducers have low noise levels, which make them ideal for use in applications where noise reduction is important.
High Precision
Worm reducers have high precision, which makes them ideal for use in applications where accurate positioning is required.
Types and Characteristics of Worm Reducer
There are several types of worm reducers, including single-stage, double-stage, and multi-stage. The characteristics of each type are as follows:
Single-Stage Worm Reducer
Single-stage worm reducers have a simple structure and are easy to maintain. They are suitable for applications with low torque requirements.
Double-Stage Worm Reducer
Double-stage worm reducers have a higher reduction ratio than single-stage worm reducers and can handle higher torque loads.
Multi-Stage Worm Reducer
Multi-stage worm reducers have the highest reduction ratio and can handle the highest torque loads. They are ideal for heavy-duty applications.
Advantages of Worm Reducer Made of Different Materials
Worm reducers can be made of different materials, including aluminum alloy, cast iron, and stainless steel. The advantages of worm reducers made of different materials are as follows:
Aluminum Alloy
Worm reducers made of aluminum alloy have a low weight and are ideal for use in applications where weight is a concern.
Cast Iron
Worm reducers made of cast iron have high strength and can handle high torque loads. They are ideal for heavy-duty applications.
Stainless Steel
Worm reducers made of stainless steel are corrosion-resistant and can be used in applications where exposure to water or corrosive substances is a concern.
Application of Worm Reducer
Worm reducers are widely used in various fields due to their unique characteristics. Some of the applications of worm reducers are as follows:
Conveyor Systems
Worm reducers are widely used in conveyor systems to reduce the speed of the motor and increase the output torque.
Packaging Machinery
Worm reducers are used in packaging machinery to control the speed of the motor and ensure accurate positioning.
Food Processing
Worm reducers are used in food processing equipment to control the speed of the motor and ensure accurate positioning.
Automotive Industry
Worm reducers are used in the automotive industry to control the speed of the motor and ensure accurate positioning.
Medical Equipment
Worm reducers are used in medical equipment to control the speed of the motor and ensure accurate positioning.
Future Development Trends and Opportunities of Worm Reducer Products
The future development trends and opportunities of worm reducer products are as follows:
Increasing Demand
The demand for worm reducers is expected to increase due to their unique characteristics and wide range of applications.
Advancements in Technology
Advancements in technology are expected to lead to the development of more efficient and reliable worm reducers.
Emerging Markets
The growth of emerging markets is expected to provide new opportunities for the development of worm reducers.
How to Choose a Suitable Worm Reducer
Choosing a suitable worm reducer is essential for ensuring the efficient and reliable operation of the equipment. The following factors should be considered when choosing a worm reducer:
Load Requirements
The load requirements should be considered when choosing a worm reducer. The worm reducer should be capable of handling the maximum torque and speed requirements of the equipment.
Ratio Selection
The ratio selection should be based on the desired reduction ratio and the speed requirements of the equipment.
Type of Gearbox
The type of gearbox should be selected based on the specific requirements of the equipment.
Environmental Factors
The environmental factors, such as temperature, humidity, and corrosive substances, should be considered when choosing a worm reducer.
Maintenance and Durability
The maintenance and durability of the worm reducer should be considered when choosing a worm reducer. The worm reducer should be easy to maintain and able to withstand the operating conditions of the equipment.
Summary
In summary, worm reducers are widely used machine components that can effectively reduce the speed of the motor and increase the output torque. They have high efficiency, a compact structure, low noise levels, and high precision. There are several types of worm reducers, including single-stage, double-stage, and multi-stage. Worm reducers can be made of different materials, including aluminum alloy, cast iron, and stainless steel. Worm reducers are widely used in various fields, including conveyor systems, packaging machinery, food processing, automotive industry, and medical equipment. The future development trends and opportunities of worm reducer products include increasing demand, advancements in technology, and emerging markets. When choosing a worm reducer, factors such as load requirements, ratio selection, type of gearbox, environmental factors, and maintenance and durability should be considered.
Author: Dream