helical worm gear motor
Helical-worm gearmotors
Due to their design and from being coupled with a helical gear stage, the helical-worm gearmotors S..DR.. have particularly high efficiency. Also, they are extremely low-noise and therefore avoid high sound emission levels.
Low-noise continuous operation: gear unit combination optimized regarding efficiency
Do you anticipate a drive answer to impress you using its high level of performance and efficiency? In that case, we would recommend our high-quality helical-worm gearmotors EP to you. These can be implemented separately in the modular system. In this way, they offer you an enormous range of sizes, equipment ratios and engine sizes.
However, their greatest power is usually their running smoothness and their incredibly low noise development. One thing is certain – With the helical-worm gearmotors EP you are choosing a powerful drive solution that you will hardly also hear.
The overall concept offers you a lot more practical product characteristics and benefits. Included in these are the significantly higher effectiveness of the helical-worm combinations instead of single helical-worm gear products. This is how you save additional energy in the operation of your systems and so are able to noticeably decrease ongoing operating costs.
You will have the low-noise helical-worm gearmotors EP. – to fit your individual requirements – with an array of AC motors. In addition, you can freely configure all of the relevant properties. In this manner, you can effectively utilize all the benefits offered by this mixture of low-noise helical-worm equipment unit and performance-optimized motor. Even greater variance can be achieved because of the optional flange or foot-mounted style and by selecting between solid and hollow shaft.
Save time and money
By opting for among our gearmotors, you are already saving time and money with this selection and task planning. It is because our modular system allows a multitude of mixture options for gear products and motors. You can therefore reduce operating costs, depend on an extended service life and reap the benefits of simplified maintenance that is characteristic of our brand.
Helical-worm gear units
Helical-worm combinations with considerably better efficiency than one helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm gear units of series EP
AC motors
Combine the helical-worm gear unit with our AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm equipment and bronze alloy worm wheel provide exceptional sturdiness and long service life.
Optional heavy duty bearings deliver high radial and axial load capacity
High strength cast iron casing (SK02050 – SK43125)
Lightweight, corrosion-resistant light weight aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Available in footed, shaft attach or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear systems are helical/helical-worm combinations, so they are more efficient than normal helical-worm gear units. Because of their outstanding effectiveness, these drives can be used in every industrial sector and tailored to individual torque and velocity requirements. The decrease ratios afforded by the helical-worm equipment stage and the reduced noise levels during procedure make these gearmotors ideal low-cost solutions for basic applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Because of the unique combination of optimized worm wheel material with special lubricants, optimized shape, this powerful engine achieves high degrees of performance and torque. The housing machined on all sides enables diverse mounting options. Double chamber shaft seals are used as standard.
The low contour design makes it suitable for implementing applications e.g. in the food industry. The housing does not have any recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:result shaft, output shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/mounting:uniblock, flange, torque arm, foot
Course 12 Helical and hardened and ground worm gears: Provides higher efficiencies and higher torque capacity in smaller sizes.
Multiple Input Options: Essential gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft mounting, inch and metric output shafts, mounting pilots and flanges offer an array of design solutions.
UNIBLOCK Housing: For optimum rigidity universal mounting on five sides or via a torque arm.
Sealed for Washdown: Will keep contaminants and water away.
Worldwide Electric motor: Multiple leads and windings for worldwide multi volt/Hz requirements plus modular design to accept brakes, encoders or pressured cooling.
EP equipment motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical right angle worm geared motors arranged new specifications for reliability, efficiency and economy with unparalleled features which includes hollow shafts in the tiniest sizes. An inverter friendly style provides for easy integration now and a truly future proof answer. The EP gear motor offers total flexibility in mounting options includes shaft, base, face, and flange solutions. The engine terminal box can be mounted in alternative positions rotated in 90º steps around the engine frame providing for unparalleled integration possibilities.
EP gear motors comply with UNITED STATES and International standards, including NEMA, IEC, CSA, and CE, the EP series permits worldwide acceptance, a genuine total answer for our global customers.
Excellent protection of IP65 acc. to IEC 529 assures you that the EP series is usually dust tight and hose proof,and can be utilized outdoors or in wet and dusty environments without the usage of additional enclosures. Full rated output is offered by the result shaft of the machine.
Product Features
Power ranking up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Totally enclosed, sealed against dust and water spray
Lubrication change 1st after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With integrated inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to EN 60034
Corrosion category based on DIN ISO 12944-5
C1, C2, C3, C4, C5-We, C5-M
Due to the unique mixture of optimized worm wheel materials with particular lubricants and optimized form, this powerful geared electric motor achieves high levels of effectiveness and torque. The low contour design helps it be ideal for implementing applications e.g. in the food industry. The housing has no recesses, which simplifies cleaning – an especially important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a wide selection of compact, durable helical gear drives with long life performance features and simplified maintenance. The use of state of the artwork helical and worm equipment combinations affords optimum efficiency fulfilling a multitude of ratio requirements. The 800 BR can be functionally interchangeable with the majority of major manufacturer’s drives.
SPECIFICATIONS
Double and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All models shipped pre-lubed for your unique mounting position with KluberSYNTH UH1 6-460
Available in NEMA C-face flanged and direct input
Projecting and hollow result shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white-colored (BK) and stainless epoxy finish (SBK)
Available in hollow or projecting result shafts
Double and triple reduction ratios
Flanged or foot mounted
All units adaptable to flooring, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient small right-angle geared engine. A favorably priced choice for the standard duties expected of a right-position drive.
5 equipment sizes (S0 to S4).
Engine power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from we = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors obtainable with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear unit and AC engine are directly flange mounted, the pinion is on the motor shaft. This integrated small design is an essential element for the high accuracy and the remarkable stiffness of EP geared motors.
For vector-controlled inverter procedure utilization of an incremental encoder is provided for as regular.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power powerful worm gearboxes and helical worm gearboxes is a lot more than 90%. All worm shafts are produced from case hardened alloy metal and the flanks are precision ground. The worm wheels are made from special wear-resistant bronze. Helical worm gears are equipped with a helical gear. Worm gears with shrink disc, torque limiter, along with adjustable backlash designs are also part of our standard product range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Performance gearboxes in universal design. The housings are produced from high quality cast iron. The rugget wall space and inner ribbing ensure extremely torsional stiff and noise dampening housings. The external ripping offers a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent procedure under rough circumstances
Above average lifespan
Housing produced from top quality grey cast iron with tough walls and internal ribbing
Severe torsional resistance and low noise
Case hardened worm shafts and worms with precision floor flanks
Worm wheels created from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes built with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange mounting or universal design
Output shaft available because solid shaft or hollow shaft
Shrink disc, torque limiter,and also adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG

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